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Manufacturing Consulting. Manufacturing has to be smart –AI adds speed, precision and agility.

With AI, manufacturers reduce up to 40% defects, gain 25–30% efficiency, improve speed and agility in real time decision making and quality control.
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AI Maturity Readiness Index (AIMRI) for Manufacturing

In our Webinar AI Maturity Readiness Index (AIMRI) for Manufacturing , we’ll explore how AIMRI can guide you in assessing your current AI capabilities and pinpointing areas for impactful improvements.
Our promise​
We are trusted partner in technology and AI-powered manufacturing transformation. We evaluate your requirements, including your AI maturity, benchmark you against global best practice, and co design a tailored roadmap. We help to uncover strategic gaps, scalable opportunities and measurable impact – from operations to product lifecycle. Together, we ignite innovation, drive efficiency and sustain lasting digital success.

69%

of our workforce are engineers, many of them with roots in manufacturing

2

assessments, 1 goal: We drive smart factory transformation with SIRI & AIMRI

5G

as a game changer: We implement campus networks for your smart manufacturing

30%

shorter time-to-market enabled by process automation and agile methodologies
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    Start the conversation

    Get in touch with us for a quick chat about the challenges your business is facing.

    Portrait of Detecon expert Dr. Jürgen Padberg
    Industry state

    This is how it’s going in manufacturing right now.

    Manufacturing’s challenging hurdles: Embedding new tech into aging systems.
    Manufacturers are racing ahead with AI, IoT, robotics and digital twins – but ~70% struggle to integrate new tools with legacy systems, while more than three third report major talent gaps in AI, data, IT/OT roles that power real transformation.

    59%

    of executives in manufacturing define a successful implementation of new technology in increased efficiency.

    72%

    Leaders in manufacturing believe that the potential of technology has not been unveiled extensively.

    55%

    of manufacturers have integrated AI into production – but 64% struggle to fully embed digital tech across operations. That means even as AI grows, most firms hit barriers in integration, culture, or skills – holding them back from real transformation.

    80%

    of frontline manufacturing workers trust AI to keep them safer – while 60% say it helps reduce accidents and physical strain. AI isn’t replacing them – it supports to work smarter, safer, and with more satisfaction.
    Our clients' perspectives

    Insights from working with our clients.

    Transformation in action

    Challenges, or as we call them – opportunities.

    Technology integration & digital transformation

    While Industry 4.0 technologies offer massive potential, 60–70% of firms struggle with legacy systems, data quality, and strategic alignment.

    Cybersecurity & data protection

    As connectivity increases, cyber threats escalate. Over 60% of companies experience cybersecurity incidents, risking operations and trust.

    Supply chain disruption & resilience

    Global volatility, geopolitical tension, and raw material shortages force manufacturers to rethink sourcing strategies and near shore operations.

    Sustainability & ESG compliance

    Rising regulation and consumer demand require manufacturers to adopt sustainable, circular practices or risk losing market relevance.

    Rising costs & margin pressure

    Energy prices, tariffs, inflation and wage growth, squeeze margins – some firms face up to 20% or more cost increases year-over-year.

    Consulting expertise

    Tackling your challenges with tailored solutions.

    Seek guidance?
    Business & Digital Strategy
    Customer Excellence, Sales & Marketing
    Process Digitization & Hyper Automation
    Application Modernization
    Sustainability Management
    Technology Strategy & IT Transformation
    IoT & Smart-X
    Industrial Connectivity
    Data Management / Applied AI & GenAI
    Software Defined Everything
    Business & Digital Strategy
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    Business & Digital Strategy

    Transform your manufacturing business with strategic excellence!

    In today's dynamic digital landscape, staying ahead requires more than just ambition. We specialize in crafting comprehensive, actionable strategies that drive digital transformation and deliver measurable results.

    Our expert team collaborates with you to turn visionary ideas into tangible outcomes, ensuring your business thrives in a competitive market.

    Ready to elevate your business?

    Customer Excellence, Sales & Marketing

    Customer Excellence, Sales & Marketing

    Transform your manufacturing business with our customer-centric strategies!

    In today's fast-paced digital world, achieving excellence requires more than just ambition. We specialize in developing comprehensive, actionable strategies that drive customer excellence, boost sales, and elevate your marketing efforts.

    Our expert team collaborates with you to create seamless, customer-centric experiences across all touchpoints, leveraging AI and automation to grow loyalty through innovation.

    As part of Deutsche Telekom Group, we offer end-to-end solutions that reduce operational costs, enhance digital journeys, and build lasting relationships that fuel sustainable growth.

    Let's start your journey towards unparalleled success!

    Process Digitization & Hyper Automation
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    Process Digitization & Hyper Automation

    Unlock your business potential in manufacturing with process digitization & hyper automation.

    In today's fast-paced business environment, staying ahead of the competition requires more than just keeping up - it demands innovation and efficiency.

    We specialize in transforming your operational processes to achieve excellence, boost efficiency, and enhance customer experiences.

    Our tailored frameworks and AI-powered process intelligence ensure measurable business outcomes, making your digital transformation journey seamless and impactful.

    Ready to revolutionize your business processes?

    Application Modernization
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    Application Modernization

    Unlock the future of your manufacturing business with modernized applications!

    In today's digital world, staying competitive means embracing innovation. We help businesses align IT with strategic goals, reduce costs, and drive digital transformation.

    Our Application Modernization Consulting services replace outdated systems, enhance operational intelligence, and future-proof your applications.

    Ready to transform your application landscape?

    Sustainability Management
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    Sustainability Management

    Sustainable Business with Detecon's DigiTainability approach in your manufacuturing business?

    We combine digitalization with sustainability through our DigiTainability strategy. This approach enhances resource efficiency, reduces negative impacts, and promotes mindful use of digital technologies.

    Our solutions, from carbon footprint management to green IT assessments, help your business thrive while positively impacting the environment.

    Learn how Detecon's DigiTainability services can help you achieve your ESG goals and drive long-term success.

    Technology Strategy & IT Transformation
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    Technology Strategy & IT Transformation

    Transform your IT strategy in manufacturing into measurable results with Detecon's expert consulting services.

    For over 40 years, Detecon has empowered CIOs and IT leaders to turn strategy into real business impact.

    Our comprehensive approach combines deep expertise, foresight, and a passion for innovation to connect technology, people, and organizations.

    Whether it's developing a new IT strategy, optimizing costs, or driving technology transformations, we ensure your IT initiatives align with your business goals and deliver sustainable value.

    Ready to elevate your IT strategy? Reach out to our experts today and discover how Detecon can help you achieve your digital transformation goals.

    IoT & Smart-X
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    IoT & Smart-X

    Unlock your manufacturing future with IoT & Smart-X Solutions.

    In today's rapidly evolving digital landscape, staying ahead of the curve is crucial.

    Our IoT & Smart-X consulting services empower businesses to harness the full potential of cutting-edge technologies. From strategy and co-innovation to rapid prototyping and secure implementation, our end-to-end solutions drive operational excellence and unlock new business value.

    Ready to transform your business? Contact us today to discover how our AI-driven strategies industry expertise can propel you into the future.

    Industrial Connectivity
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    Industrial Connectivity

    Unlock the Future of Manufacturing with Intelligent, Connected Solutions.

    In today’s hyper-connected industrial landscape, success hinges on more than efficiency – it demands resilience, interoperability, and forward-looking strategies. We help you design and implement robust connectivity solutions that accelerate digital transformation, enhance productivity, and enable data-driven decision-making.

    Our experts partner with you to integrate cutting-edge 5G, IoT, and edge technologies, ensuring seamless communication across machines, systems, and supply chains. The result: agile operations, optimized resource utilization, and smarter factories prepared for tomorrow’s challenges.

    As part of Deutsche Telekom Group, we deliver end-to-end connectivity solutions that unify industrial ecosystems, strengthen security, and pave the way for sustainable innovation – empowering your business to lead in a competitive global market.

    Start building your connected future today!

    Data Management / Applied AI & GenAI
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    Data Management / Applied AI & GenAI

    Unlock the power of your data with the help of AI in the manufacturing industry.

    Staying ahead means leveraging the full potential of your data. We specialize in transforming complex data into clear, actionable insights using cutting-edge AI and agentic technologies.

    Our comprehensive consulting services in Data Management, Applied AI, and Generative AI are designed to empower your organization, enhance customer engagement, and drive innovation.

    Join us on the journey to becoming an AI-driven enterprise and experience the future of data management today.

    Software Defined Everything
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    Software Defined Everything

    Experience a world where assets adapt instantly - smart, flexible, and ready for what you need in manufacturing right now!

    Legacy systems often slow down new capabilities, costing time, money, and impact. Whether on the battlefield, the factory floor, or a vehicle platform, agile methods, DevSecOps, and rapid deployment deliver new capabilities in days instead of years.

    With Software-Defined Everything (SDX), we create modular architectures that empower existing systems without the need to replace them.

    This approach not only enhances efficiency but also ensures that your organization remains resilient and future-proof.

    Get in touch with us today and discover how our Software-Defined Everything consulting services can drive your success. Reach out now and let's build a smarter, more adaptable future together!

    Target audiences we support

    Your agenda is complex. We make it actionable.

    IoT enthusiasts

    We work where IoT impacts real-world operations – from factory floors to warehouses, pipelines to hospitals, and city grids to retail systems. Whenever industries face complex challenges like legacy system integration, scalability, and talent gaps – strategic IoT transformation drive is ideal for them.

    Digital Twin explorer

    The AI- and IoT-powered virtual replica of physical assets, systems, or entire factories deliver real-time insights, proactive control, and strategic simulation – to give manufacturers the power to innovate and optimize like never before.

    Innovator and early technology adaptor

    Manufacturers gain faster innovation cycles, market leadership, cost cutting efficiency and powerful competitive edge.

    What is your challenge?

    Contact us for a brief discussion about your business challenges.

    Our partnerships

    Partners we work with.

    Our industry leaders

    Brilliant minds - our pioneers in manufacturing

    Torsten Oppel

    Partner

    Lars Theobaldt

    Partner

    Our consulting areas

    Discover the areas where we provide tailored solutions designed to enhance value for our clients.

    Ready to take the next step?

    Let us know what you’re working on – we’ll get back to you with the right support.

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